International Plastics News for Asia

The green technology challenge



In the January issue of the International Plastics News - Middle East and Africa we looked into the deployment of green technology in the Middle East region. In the wake of high population growth, rapid urbanisation and economic expansion, the quest for environment-friendly production processes to reduce energy consumption and wastes production has become a lingering commitment amongst companies.  

Al Bayader International’s quest to be more environmentally conscious began as early as 2002 when the company introduced and implemented a host of eco-friendly products and initiatives in their market offering and production processes. The company has installed a brand new twin screw sheet line for its PET, PP AND PS applications where up to 30 percent energy saving, faster sheet output and higher quality of the sheets  translate into better material dispersion and other benefits. The company has adopted the servo drive motor systems on all its thermoforming and sheet line machines as they are 40 percent energy efficient compared to hydraulic systems.

Today Al Bayader is constantly on the lookout for new and innovative ways to reduce, reuse and recycle - the three pillars of conservation - from controlling the in-house scrap through FDA approved ABC technology in its production line (B the middle layer consists of factory in-house scrap and two layers of virgin material A on the surfaces in an ABA sandwich compound) to more efficient energy consumption machinery.

Another company that we covered, ARBURG, takes the subject of energy efficiency seriously by putting in action its maxim “Arburg for efficient injection moulding,” The company operates with the objective to increase efficiency amongst its customers through its products and consulting services. Its latest Edrive series also makes use of electric injection moulding machines cost-effective, even for standard products. In the high-end electric Alldrive series, the new Allrounder 630 A machine size enables even more precise adaptation to the application, which offers benefits for cost-effective moulded part production.

ENGEL is also a global pioneer in the field of energy-efficient drive technology and has a comprehensive portfolio of intelligent system solutions for injection moulding. Its range of energy-efficient solutions spans the entire spectrum from standard hydraulic machines to hybrid machines with servo-electric injection units and servo hydraulic clamping units to all-electric machines. Its tie-bar-less technology has helped to improve energy efficiency. The barrier-free mould area without tie-bars offered by ENGEL victory and ENGEL e-victory injection moulding machines can accommodate large moulds easily, even with bulky core-pulls; the generously dimensioned mould mounting platens can be utilised to their limits and beyond.

Thus, companies now realise that energy efficiency is more than cutting energy consumption. Given the rising cost of raw materials and energy, a sustainable reduction in energy consumption can create a competitive advantage for those businesses which have begun to focus on the issue of protecting the environment for a better tomorrow.